Diamond coating

Versatility

Beauty and winning performance .............. pure diamond coating can do both.


Beauty of diamond coating To make the gold color on the aluminum, a first coating of optical-quality diamond film was deposited. Then a second coating was laid on top while the carbon ions were being "sprayed" on through a mask with a star-shaped hole in it. The disk with the gold-colored layer was tilted while the star pattern was deposited so the thickness of the star-shaped layer varied across the pattern.

Thicker layers appear more reddish in color.

Above:  The disk with the star pattern is polished aluminum coated with pure diamond; all of the rest (the rim and the chain) is gold.

Below:  A microphotograph of two polished silicon "coupons" coated with 24 micro-inches of pure diamond coating for testing wear resistance.

To test the protection that pure diamond coatings give to mechanical parts thin square "coupons" of polished silicon (easier to polish than steel) were coated with pure ta-C "flavor" of diamond film; except on the corners where the coupons were left bare for comparison. Silicon is 4 to 5 times harder than stainless steel.

To simulate wear from "dirty" oil, for example, the samples were tumbled in a lapidary polishing barrel in a slurry of 1 mil (0.001 in) silicon carbide (SiC) grit for 120 hours.

The microphotograph was made with a camera and close-up lens. Samples were placed on a blue paper background with "cross-lighting" so that shiny surfaces appeared as dark, because they scattered none of the lighting up to the camera.

The link to the technical details tells how the production of pure diamond coatings proceeds in a cycle of steps in which soft carbon is deposited and then ions "pound" it into diamond-like carbon. Seen in the "New" photograph is unprocessed carbon left on the surface of the diamond coating. The bare silicon is black because it is polished and shiny at first. After 120 hours of erosive wear the bare silicon is ground away while the coated part has been protected. The unprocessed carbon has been burnished off and the underlying pure diamond is exposed. Being shiny, the pure diamond coating appears as black.
Wear resistance
Pure diamond coatings are "amorphous" meaning they are not crystalline but still they are diamond. There are three names used to describe them: Diamond like carbon, DLC, and ta-C. Often, the commercially available (so-called) "Diamond" or "DLC" or "Diamond-like carbon" coatings are loaded  with "fillers" of hydrogen and graphite ("pencil lead") to reduce cost. Performance suffers in proportion to the amount of filler.

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Technical information can be found at: Diamond coating review